Industrial INA self-aligning ball bearings "protection strategy" large inventory

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Industrial INA self-aligning ball bearings "protection strategy" large inventory

Source: China Bearing Network Time: 2013-10-18

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In order to maintain the function of the INA bearing to work in an outstanding condition for a long time; it is necessary to protect and repair it, to prevent accidents from happening; to ensure the reliability of work; to improve productivity and economy; to protect the most suitable mechanical working conditions The operation specification; timed. The content includes monitoring the working condition, making up or replacing the smoothing agent, and checking the time to disassemble. As the maintenance item in the work; there are the rotating sound of the bearing, the oscillation, the temperature, the condition of the smoothing agent, and the like.
Clearance of the bearing: When disassembling the lower ball bearing for inspection; firstly record the appearance of the bearing; recognize the residual amount of the smoothing agent; after sampling to see the smoothing agent; wash the bearing. As a scavenger; generally use gasoline, fire oil.
Removal of the removed INA bearing; coarse removal and fine removal; do not leave in the container; first put the metal mesh bottom; make the bearing not directly touch the container dirt. When coarse removal; if the bearing is dirty Rotation; will damage the rolling surface of the bearing; should be paid attention to. In the rough removal of oil; use brush to remove the smooth grease, adhesive; roughly clean; turn into the fine wash.
Fine washing; the bearing is rotated while removing the oil; while carefully cleaning. Others; cleaning oil should always be kept clean.
Bearing repair and discrimination: In order to determine whether the undetached bearing can be used; to check after the INA bearing is cleaned. View the raceway surface, the rolling surface, the condition of the cooperation surface, the wear condition of the cage, the self-aligning ball bearing The addition of clearance and damage with irrelevant scale accuracy; abnormal. Non-detached small ball bearings; use one hand to support the inner ring horizontal; rotating outer ring to recognize whether it can be circulated.
INA bearings and other off-the-shelf bearings; can be viewed from the rolling surface of the roll and outer ring.
Large bearings can not be rotated by hand; pay attention to the appearance of the rolling body, raceway surface, cage, rib surface, etc.; the higher the importance of the bearing, the more stable it is necessary to view.
Smooth grease has a very important protective effect on the bearing; in order to better carry out the smooth effect of the smooth grease on the bearing; we need to refer to the six specifications:
Top of the list: anti-rust function, the grease used in the INA bearing is necessary to have anti-rust effect; the anti-rust agent is the most insoluble in water. The grease should have excellent adhesion; and can form an oil film on the steel surface.
Second: the oil seal should be cautious, the oil seal is a necessary barrier to protect the ball bearings and smoothing agents from external pollution; the bearing work process; no matter the debris or moisture can not enter the bearing; Third: the classification and selection of oils, mainly based on temperature and operating conditions: oils can be classified according to their allowable operating temperature; the consistency and smoothness of grease can be affected by operating temperature; one-way operation at a certain temperature It is necessary for the bearing to pick the grease that has the correct consistency and outstanding smoothness at the same temperature.
Fourth: Do not mix grease, never mix incompatible oils; if it is mixed with two kinds of incompatible oils; generally its consistency will become soft; in the end, the INA bearing damage may be formed due to the simple loss of grease.
Fifth: the viscosity of the grease, if it is faulty, the method of preventing the self-aligning ball bearing is also in vain; picking a kind of grease; its base oil viscosity is very important in the working temperature to provide a smooth effect; It is affected by temperature; it decreases with the rise of temperature; it rises when the temperature decreases.
Sixth: mechanical stability, oil will become soft during machining; lead to leakage. During normal operation; grease will be smashed into the bearing by the bearing seat. If the mechanical stability of the grease is not good; The layout is mechanically disintegrated; the formation of grease is damaged; then the smoothing effect is lost.
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